Highly active single-atom catalysts based on tungsten carbide for water electrolysis
Patent 20028/TUB

The present invention relates to a single-atom catalyst for water splitting and a method for its production. The aim of the invention is to develop a stable, highly ordered, non-carbon-based single-atom system with improved activity and durability.

Benefits
  1. High atomic utilization
  2. Reduced precious metal requirements
  3. Low overvoltage
  4. Long-term stability >130 h
Possible Applications

• Alkaline water electrolysis (OER and HER) • Electrolyzers with high current density • Electrode coating for industrial electrolysis cells • Replacement or reduction of precious metal-based catalysts • Combined OER/HER systems with WCₓ-based electrodes

Background

The oxygen evolution reaction (OER) is considered to be the kinetically limiting step in water splitting, as it involves multiple electron and bond breaking processes and requires high overvoltages.

Single-atom catalysts offer maximum atomic utilization and potentially the highest activity. Previous systems have been based predominantly on carbon supports, whose electronic structure is influenced by heteroatoms and which are oxidatively unstable under OER conditions.

Technical Description

The new catalyst is based on a transition metal carbide (e.g., WCₓ) as a carrier material. Tungsten carbide in particular has metallic surface properties and is therefore suitable for stabilizing catalytically active single atoms for both the OER and the hydrogen evolution reaction (HER). In contrast to carbon-based single-atom systems, the metal centers are not embedded in an amorphous carbon matrix, but are on a highly ordered crystalline WCₓ surface. It is produced via a metal–dopamine–tungstate precipitate with calcination at 700–1100 °C.

 

Parameter Value Benchmark
OER η @10 mA cm⁻² 201 mV (WCₓ-FeNi) lower than WCₓ-Ni
TOF @300 mV 2,18 s⁻¹ higher than monometallic systems
HER η @10 mA cm⁻² 10–22 mV (WCₓ-Ru₂) >50× mass activity vs Pt/C

Contact Us

Ina Krüger

Technology Transfer Manager

+49 (0)30 314-75916
ina.krueger@tu-berlin.de

Technology Readiness Level
TRL 5

Technology validated in relevant environment

Property Rights

pending: EP, US

Patent Holder

Technische Universität Berlin

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